HCC - Hybrid Concept Case [DJB] (finished) final pictures and concept explanation

  • Hi , this is my new project - HCC , my first scratch build using aluminium
    This will be a classic style case , using the basics of modding but trying to get simple , clean and elegant lines
    In this design I focused in the building method and the functionality principally , that´s the main idea of this mod .
    I will mix materials in the chassis in a way that I never did before , that's why I call it Hybrid Concept Case.

    Aluminium "L" shape 19x19x1.5 mm was used to make the basic chasis

    hcc0001.jpg

    hcc0002.jpg

    hcc0003.jpg

    hcc0004.jpg

    As you can see , I don´t have much variety of tools or a big place to work , but I really enjoy and have a lot of fun in modding xD

    hcc0005.jpg

    hcc0006.jpg

    hcc0007.jpg

    With the PSU support in place

    hcc0008.jpg

    hcc0009.jpg

    hcc0010.jpg

    With a dummy PSU to check

    hcc0011.jpg

    hcc0012.jpg

    :winken

    Einmal editiert, zuletzt von Diegojavbau (28. August 2011 23:43)

  • It really looks good :) I like it when Cases are completely self made, no pre-produced parts are used and everything fits :) Solid work ;)

  • Thanks to All :dancerugly

    HDD rack done , it´s made to be removable (do the functionality of the design) , support 3 HDD and carries an 120mm case fan that is the front blowhole fan when the rack is in position

    Starting with 2 frames and 6 "u" aluminium frames , 2 for each HDD

    hcc0013.jpg

    hcc0014.jpg

    To secure the HDD´s , I use the base system of the Lian Li HDD rack , but I make my own modification to make a "lock" position

    hcc0015.jpg

    hcc0016.jpg

    The original screw was replaced for this ones

    hcc0017.jpg

    HDD in position for testing

    hcc0019.jpg

    hcc0018.jpg

    To pull the Hdd to the Lock position I will use some kind of spring , maybe made with rubber or a steel tongue , that is still in development .
    I make a gif image to show how it works

    2lbnd39.gif

    HDD rack assembled

    hcc0020.jpg

    hcc0021.jpg

    Testing the fan position

    hcc0022.jpg

    hcc0024.jpg

    hcc0023.jpg

    All together

    hcc0025.jpg

    hcc0026.jpg

    :winken

  • While I don't like the look of the rack that much (I think it's because it does not look as precise as the whole case, but I think the size does matter here - you can't bend alu that exact that you don't see the differences between to parts... you understand? :D), I really really admire the mechanics you have invented... it seems to be solid to me and I think with a spring added it's brilliant, better than these plastic fast screws in commercial cases. So, nice work at all ;)

  • Thanks Lunarman .
    Yes , the bends are not as precise as I wish , imbalances looks bigger in small scale , I bend the aluminium manually , so is hard to have a good accuracy for me.
    I not blame the lack of tools , I'm not good in finishing quality , that´s something that I try to get better all the time.

  • Well, I did not want to say the quality of your work in general is not good - I only meant in small scale bending aluminium does not look as good as in bigger scale. I would choose other materials, like pmma or something, to cut your slots into. Or maybe I would also choose aluminium parts, but screw them together instead of bending. The slots you cut out for the hard drives look very precise, I just don't like the two outer frame parts...
    Oh hell its 11 AM, I have headache... sorry for my english :D

  • Well, I did not want to say the quality of your work in general is not good - I only meant in small scale bending aluminium does not look as good as in bigger scale. I would choose other materials, like pmma or something, to cut your slots into. Or maybe I would also choose aluminium parts, but screw them together instead of bending. The slots you cut out for the hard drives look very precise, I just don't like the two outer frame parts...
    Oh hell its 11 AM, I have headache... sorry for my english :D

    OH NO , You don´t say it , I say it :D , I understand well your observations and I totally agree .
    I a fan of Benny's works and y like the clean lines and sharp edges that he make , just using manual tools , that's a good example of the quality that I would like to reach some day.
    At the end of the mod , the aluminium chasis will not be visible and the Hdd rack only when is out of the case , that's why I don't worry about this umbalances and the use a lot of rivets.

  • Update : the removable mothertray

    This mothertray include the expansion card bracket , I use a piece of an old case to build it , with some modifications

    First cut and drawing the second
    hcc0037.jpg

    Finished

    hcc0038.jpg

    Support for this piece and the motherboard made with aluminium plate

    hcc0039.jpg

    hcc0041.jpg

    hcc0040.jpg

    hcc0042.jpg

    I can´t get the job as clean as I would like :(

    I make a similar system that I did fo the hdd rack to lock it into the case

    hcc0043.jpg

    hcc0044.jpg

    hcc0045.jpg

    hcc0046.jpg

    hcc0047.jpg

  • LOL , I think you are right :D
    For this project I want a "bold" looking , but if everything reach a happy ending , most of the structure will not be visible

  • Modding fans : painting and leds

    Disassembly and masking for painting

    hcc0034.jpg

    Painting

    hcc0035.jpg

    hcc0036.jpg

    Reassembled

    hcc0048.jpg

    Adding leds

    Preparing the light's sperms :D

    hcc0049.jpg

    In place

    hcc0050.jpg

    Hiding cables

    hcc0051.jpg

    Inside view

    hcc0052.jpg

    Image gallery

    With flash

    hcc0053s.jpg

    Without flash

    hcc0054.jpg

    Cyclops army

    hcc0055.jpg

  • Do you remember the MDF pieces ? Here start the build of the "coffin" that will contain the aluminium chasis

    1001148s.jpg

    Side panel

    1001161i.jpg

    Building process

    hcc0056.jpg

    Testing compatibility

    hcc0058.jpg

    hcc0057.jpg

    The edges will be rounded , so I glue some MDF sticks to reinforce the unions

    hcc0059.jpg

    Images of the coffin fully closed (glued) beside the aluminium chasis

    hcc0060.jpg

    hcc0060.jpg

    Working the MDF to get more soft and elegant lines

    hcc0062.jpg

    hcc0063.jpg

    Ready for primer

    hcc0064.jpg

    Grey primer , putty and sanding again

    hcc0070.jpg

    Primer again (The shop only have red primer :/ )

    hcc0071.jpg

    This model must be reproduced in fiberglass , but this will be done in other moment because I'm running out of time in a modding tournament with this project